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Chapter 4: Troubleshooting PC NC Maintenance Manual
4-47
AL-01:Overcurrent
Error Contents The output current flowed more than the overcurrent detection value
(rated current 150%) or the inverter output (load) was short-circuited.
Detection Methods An alarm will sound in the following cases. When either of maximum
value of output current (Iu, Iv, Iw) exceeds the overcurrent level, or
when the transistor (IGBT) between CE (between collector emitters) is
abnormal drive.
The three-phase current detected by the current detector is rectified in
the full wave. If this current value exceeds the overcurrent detection
drive level, the current is instantaneously intercepted, and the overcur-
rent detection signal is turned ON. Or, when transistor (IGBT) is not
normally turned ON despite the gate signal was turned OFF, the current
is instantaneously intercepted, and the overcurrent detection signal is
turned ON.
If the overcurrent detection signal has been turned ON, the drive is
stopped and the alarm is displayed.
Cause and measures
CPF01 Controlling circuit error
2
More than two seconds of transmission error has
occurred when inverter control card and operator
transmission are consistent once after power
turned ON.
---- S
• • Control card fault WDT time-out (LED display of I/O card two digits) ---- S
Cause Measures
Main circuit improper wiring Check wiring according to the interconnect chart.
Motor winding layer-short Check the resistance value between motor terminals.
Exchange the motor with a non-defective one.
Motor encoder fault Confirm that there is no abnormal motor speed changes by
speedometer indication or drive state display (U1-01).
Exchange encoder or motor.
Unit code (C1-56) improper setting Confirm the control parameter (C1-56) setting, and refer to the
setting list.
Motor code improper setting Confirm the control parameter (C1-25) setting, and refer to the
setting list.
Control parameter setting is defective. Refer to the setting list for the control parameters.
Control card fault Exchange unit (exchange control card)
Table 4.18: Alarm Descriptions (Continued)
- YASNAC PC NC 1
- Maintenance Manual 1
- Contents 2
- Electrical Connection 4
- PC NC case 5
- Connection Between Devices 6
- Connector Layout NC Side 7
- NAC JZNC-JFC10 board 7
- 1.2 General Specifications 8
- All dimensions in millimeters 9
- 246 10
- 6 x 4.16 10
- Table 1.3: Heat Generation 12
- 2.1 Routine Inspection 14
- 2.2 Battery 14
- 2.3 Servo Motor 16
- 2.5 Touch Screen 18
- 2.6 Control Panel 19
- Chapter 4: Troubleshooting 22
- Troubleshooting (1) 25
- Table 4.11: Jog Feedrate 42
- Deceleration switch signal 46
- (*DCX signal) 46
- Figure 4.2: Spindle Rotation 49
- During boot up of the PC NC 53
- 01:Overcurrent 56
- 05: Overload 57
- 11:Output overvoltage 57
- 12:Power circuit low voltage 58
- F0:ROM is defective 62
- F1:EEPROM is defective 62
- F5:CPU is defective 63
- .. : Control card fault 63
- AL-01:Overcurrent 68
- AL-02:Ground fault 69
- AL-31:Motor overspeed 75
- AL-33:The load is abnormal 76
- AL-60:Tuning incompletion 80
- AL-65:INC signal error 83
- AL-A4:YENET1200 card error 3 87
- AL-F0:ROM is defective 92
- AL-F2:EEPROM is defective 2 93
- AL-F3:EEPROM is defective 3 93
- AL-F4:EEPROM is defective 4 93
- The motor does not rotate 95
- The motor reverses 96
- The motor does not stop 97
- Cause and measures 100
- The VS-626M5 101
- Operation 103
- Operation Of Digital Operator 104
- Maintenance and Inspection 105
- 4.3 Receiving 107
- 2 7P5 5 E * 108
- Upper and Lower Covers Opened 109
- 4.4 Installation 111
- Heat Sink 112
- (a) Front View (b) Side View 112
- (a) Front View 113
- (b) Side View 113
- 4.5 Wiring 114
- AC Reactor (L) (Note) 115
- P1N1 Power Cable 116
- A general-purpose noise 119
- Figure 4.14: Grounding 122
- 7. Main Circuit Configuration 125
- 8. Parts Required for Wiring 129
- 9. Control Signal Connectors 135
- Wiring The Control Circuit 137
- 1. Control Signals 137
- 51CN 5CN, 52CN 143
- 3CN (Option) 144
- (a) 0V Common 146
- (b) +24V Common 146
- (c) External Common 146
- 4.6 Operation 149
- (a)@Flange-mounted Type 150
- (b)@Foot-mounted Type 150
- Run Command 151
- (Fault occurrence No.) 152
- 4.7 Digital Operator 154
- RUN STOP 156
- Note: “—” is not displayed 157
- Numbers Letters 157
- 65432 10 158
- Display Example 166
- 626M5 and the VS-656MR5 168
- 4.9 Troubleshooting 170
- Fault Cause Corrective Action 177
- Chapter 5: Adjustments 181
- Location Explanation 182
- 6.1 CPU Rack 183
- 6.2 CRT Display Unit 190
- 6.3 Floppy Disk Drive Unit 199
- 6.4 NC Power Supply 200
- 6.6 Noise Filter 202
- Chapter 7: Memory Option 203
- 8.1 NC Data Handling 205
- Restore Kit Contents 235
- 1. External CD ROM Drive 235
- • EXP computer, INC CD-865 235
- 26. Click the Next button 243
- 7. Touch the Close button 250
- 10. Touch the Start button 253
- Common Instructions 254
- Next button 254
- Yes button to agree 255
- 8.4 CNC Card Software Update 274
- ON < 275
- 8.5 Manual Page Customization 284
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